Uma ungumshiseli, khona-ke cishe ujwayelene nezinqubo ezahlukene zokushisela ezitholakalayo kuwe.Kepha uma umusha emhlabeni wokushisela, noma ufuna nje ukufunda okwengeziwe nge-flux core welding, lokhu okuthunyelwe kungokwakho!
Abaningi abashisela kungenzeka bezwile mayelana ne-flux core welding kodwa bangase bangazi ukuthi kuyini.
I-Flux core welding iwuhlobo lwe-arc welding esebenzisa i-electrode yocingo ene-flux ezungeze umgogodla wensimbi.Ake sibhekisise ukuthi i-flux core welding isebenza kanjani!
Iyini i-Flux Core Welding?
I-Flux core welding, eyaziwa nangokuthi i-flux cored arc welding noma i-FCAW, iyinqubo yokushisela i-arc ezenzakalelayo noma ezenzakalelayo lapho i-electrode yocingo eqhubekayo idliswa ngesibhamu sokushisela kanye nechibi lokushisela ukuze kuhlanganiswe izinto ezimbili eziyisisekelo.
I-electrode yocingo iyasebenziseka, okusho ukuthi iyancibilika njengoba ukushisela kwakhiwa.Le nqubo ivame ukusetshenziswa ezimbonini ezinzima ezifana nokwakhiwa kwemikhumbi nokwakhiwa lapho kubalulekile ukudala ama-welds aqinile, ahlala isikhathi eside.
I-Flux Cored Arc Welding (Okuhle Nebubi)
Izinzuzo ze-flux cored arc welding yilezi:
Isivinini se-welding esisheshayo.
Kulula ukuzenzela.
Ama-welds angenziwa ngokugadwa ko-opharetha okuncane.
Kungenzeka ukushisela kuzo zonke izikhundla.
Ingasetshenziswa ngezinhlobonhlobo zezinsimbi.
Ububi be-flux cored arc welding yilezi:
Kubiza kakhulu kunezinye izinqubo zokushisela.
Ingase ikhiqize intuthu nentuthu eminingi kunezinye izinqubo.
Idinga ukuqeqeshwa okwengeziwe komsebenzisi kunezinye izinqubo.
Kungase kube nzima ukuthola ikhwalithi ye-weld engashintshi.
I-Flux cored arc welding inezinzuzo eziningi ngaphezu kwezinye izinqubo zokushisela, kodwa futhi nokubi okumbalwa.Kubalulekile ukukala ubuhle nobubi benqubo ngayinye ngaphambi kokwenza isinqumo mayelana nokuthi iyiphi ozoyisebenzisa.
Izinhlobo ze-Flux Core Welding
Kunezinhlobo ezimbili ze-flux core welding: i-self-hielded kanye ne-gas-shielded.
1) I-Self Shielded Flux Core Welding
Ku-self-shielded flux core welding, i-electrode yocingo iqukethe zonke izivikelo ezidingekayo, ngakho-ke akukho gesi yangaphandle edingekayo.
Lokhu kwenza i-self-shielded flux core welding ibe yisinqumo esihle ezinhlelweni zokusebenza zangaphandle noma izinsimbi zokushisela okunzima ukuzivikela ngegesi yangaphandle.
I-2) I-Gas Shielded Flux Core Welding
I-flux core welding evikelwe ngegesi idinga ukusetshenziswa kwegesi yokuvikela yangaphandle, njenge-argon noma i-CO2, ukuvikela i-weld pool ekungcoleni. yokunemba.
Izicelo Of Flux Core Welding
Kunezinhlelo eziningi lapho kusetshenziswa i-flux core welding ezinye zalezi ezilandelayo:
1.Izimoto zomjaho wezimoto, amakheji, ukubuyiselwa kwezimoto zakudala.
2.Isithuthuthu- amafreyimu, amasistimu wokuqeda amandla.
3.I-Aerospace- izingxenye zendiza kanye nokulungiswa.
4.Ukwakha- izakhiwo zensimbi, amabhuloho, izikafula.
5.Ubuciko nezakhiwo- imifanekiso, insimbi yasekhaya noma yasehhovisi.
6.Ukwakhiwa kwamapuleti aminyene.
7.Ukwakhiwa kwemikhumbi.
8.Ukukhiqiza imishini enzima.
Yiziphi izinsimbi ongazishisela nge-flux core?
Kunezinhlobonhlobo zezinsimbi ezingashiselwa kusetshenziswa i-flux core welding, okuhlanganisa i-aluminium, insimbi engagqwali, nensimbi ethambile.Insimbi ngayinye inezidingo zayo ezithile zokushisela, ngakho-ke kubalulekile ukubonisana nomhlahlandlela wokushisela noma i-welder echwepheshile ngaphambi kokuqala iphrojekthi.Kubalulekile ukukhetha i-electrode yocingo efanele kanye negesi yokuvikela insimbi eshiselwayo, kanye nemingcele efanele yokushisela, ukwakha i-weld eqinile, yekhwalithi ephezulu.
Izinhlobo Zokushisela Ezisebenzisa I-Flux Core Welding
Kunezinhlobo ezimbili zamashisela asebenzisa i-flux core welding: i-MIG welder kanye ne-TIG welder.
1) I-MIG Welder
I-MIG welder iwuhlobo lomshini wokushisela osebenzisa i-electrode wire ephakelwa ngethoshi lokushisela.Lolu cingo lwe-electrode lwenziwe ngensimbi, futhi luyasebenziseka.Ukuphela kocingo lwe-electrode kuyancibilika futhi kube into yokugcwalisa ehlanganisa izingcezu ezimbili zensimbi ndawonye.
2) I-TIG Welder
I-TIG welder wuhlobo lomshini wokushisela osebenzisa i-electrode engadleki.Le electrode ngokuvamile yenziwe nge-tungsten, futhi ayincibiliki.Ukushisa okuvela kuthoshi lokushisela kuncibilikisa insimbi ozama ukuyihlanganisa, futhi i-electrode ye-tungsten ihlinzeka ngezinto zokugcwalisa.
Bobabili abashiseli be-MIG kanye ne-TIG bangasebenzisa i-flux core welding, kodwa ngayinye inezinzuzo zayo kanye nokubi.Ama-welders e-MIG ngokuvamile asebenziseka kalula kunamashisela e-TIG futhi angasetshenziswa ezinhlobonhlobo zezinsimbi ezahlukene.
Nokho, abashiseli be-TIG bakhiqiza amashisela ahlanzekile futhi afaneleka kangcono ukuhlanganisa izingcezu ezincane zensimbi ndawonye.
Isetshenziselwani I-Flux Core Welding?
I-flux isiza ukuvikela i-weld ekungcoleni komoya, okungasiza ekuthuthukiseni ikhwalithi ye-weld.Lolu hlobo lwe-welding luvame ukusetshenziswa ekwakhiweni nakwezinye izinhlelo zokusebenza zangaphandle lapho izimo ezinomoya zenza kube nzima ukusebenzisa igesi evamile yokuvikela.I-flux ezungeze i-electrode idala i-slag evikela i-weld pool ekungcoleni emoyeni.Njengoba i-electrode idliwe, i-flux eyengeziwe ikhishwa ukuze kugcinwe lesi sivikelo sokuzivikela.
yini i-flux core welding esetshenziselwa
I-Flux core welding ingenziwa ngemithombo yamandla ye-AC noma ye-DC, nakuba i-DC ngokuvamile ikhethwa.Kungenziwa futhi ngama-electrode azivikelayo noma avikelwe ngegesi.Ama-electrode avikelwe ngegesi ahlinzeka ngokuvikeleka okungcono kwe-weld pool futhi aphumela ekushiseleni okuhlanzekile, kodwa abiza kakhulu futhi adinga imishini eyengeziwe.Ama-electrode azivikelayo asebenziseka kalula futhi awadingi noma yiziphi izinsimbi ezengeziwe, kodwa amashisela angaba khona angase angahlanzeki kancane futhi angangcoliswa kalula.
Izinzuzo Zokusebenzisa I-Flux Core Welding
I-Flux core welding inezinzuzo ezimbalwa ngaphezu kwezinye izinqubo zokushisela.Nazi izinzuzo ezimbalwa nje:
1) Isivinini sokushisela esisheshayo
I-Flux core welding iyinqubo esheshayo, okusho ukuthi ungenza iphrojekthi yakho yenze ngokushesha.Lokhu kunenzuzo ikakhulukazi uma usebenza kuphrojekthi enkulu noma amaphrojekthi amaningi.
2) Kulula ukufunda
Njengoba i-flux core welding kulula ukuyifunda, kuyisinqumo esihle sabaqalayo.Uma umusha ekushiseleni, le nqubo ingakusiza ukuthi uqalise futhi ikunikeze ukuzethemba okudingayo ukuze ubhekane namaphrojekthi anzima kakhulu.
3) Imishini encane edingekayo
Enye inzuzo ye-flux core welding ukuthi awudingi okokusebenza okuningi njengezinye izinqubo zokushisela.Lokhu kuyenza ibe inketho ethengekayo, futhi kulula futhi ukuyisetha nokwehliswa.
4) Kuhle kumaphrojekthi angaphandle
I-Flux core welding nayo ilungele amaphrojekthi angaphandle.Njengoba ingekho igesi evikelayo edingekayo, akudingeki ukhathazeke ngezimo ezinomoya ezithinta ukushisela kwakho.
Ungaqala Kanjani Inqubo Ye-Flux Core Welding?
1.Ukuqala i-flux core welding, i-welder izodinga ukumisa imishini yayo.Lokhu kufaka i-arc welder, umthombo wamandla, kanye ne-wire feeder.Umshiseli uzodinga futhi ukukhetha usayizi olungile kanye nohlobo lwezintambo zephrojekthi yakhe.
2.Uma imishini isimisiwe, umshiseli kuzodingeka enze izinto zabo zokuzivikela (i-PPE), kuhlanganise nesigqoko sokushisela, amagilavu, nemikhono emide.
3.Isinyathelo esilandelayo ukulungisa indawo yokusebenza ngokuhlanza izindawo zensimbi ezizoshiselwa.Kubalulekile ukususa konke ukugqwala, upende, noma imfucumfucu endaweni, njengoba lokhu kungabangela izinkinga ngokushisela.
4.Uma indawo isilungisiwe, i-welder izodinga ukusetha umthombo wabo wamandla kuzilungiselelo ezifanele.Umshiseli uzobe esebamba i-electrode esandleni esisodwa futhi ayondle emshinini wokushisela.Njengoba i-electrode ithinta insimbi, kuzokwakheka i-arc, futhi ukushisela kungaqala!
I-Flux core welding iyindlela enhle yabashiseli abafuna indlela esheshayo nephumelelayo yokushisela.Kuphinde kube ukukhetha okuhle kwabaqalayo, njengoba kulula ukukufunda.Uma ungathanda ukuzama i-flux core welding, qiniseka ukuthi ukhetha i-Tyue Brand Welding Wire.
Uma kuziwa ezinqubweni zokushisela, kunezinhlobo ezimbalwa ezahlukene ongakhetha kuzo kuye ngephrojekthi osebenza kuyo.Enye yalezo zinhlobo i-flux core welding.
Ihluke Kanjani I-Flux Core Welding Kwezinye Izinhlobo Zokushisela?
I-Flux core welding ihlukile kwezinye izinhlobo zokushisela ngoba i-electrode yocingo izungeza umgogodla wensimbi nge-flux.I-Flux core welding idumile phakathi kwama-DIYers nama-hobbyists ngoba kulula ukuyifunda futhi ayidingi imishini eminingi njengezinye izinqubo zokushisela.Futhi, inketho enhle kulabo abafuna indlela esheshayo nephumelelayo yokushisela.
Ngokungangabazeki ingxenye ebaluleke kakhulu yokushisela izohlale iphephile.Noma ngabe ungumuntu osaqalayo noma uchwepheshe onolwazi, kufanele uthathe izinyathelo zokuphepha ezidingekayo ukuze uzivikele ngenkathi ushisela.
FAQs – Flux Core Welding
Uyini Umehluko Phakathi Kwe-Arc Ne-Flux Core Welding?
I-arc welding iwuhlobo lokushisela olusebenzisa i-arc kagesi ukudala ukushisa, kuyilapho i-flux core welding isebenzisa i-electrode yocingo ezungezwe i-flux.Kodwa i-flux core welding ngokuvamile ibhekwa njengento elula ukuyifunda kune-arc welding, Uma ufuna indlela esheshayo nelula yokushisela, leli ithuluzi lakho.
Yini Ongayenza Nge-Flux Core Welder?
I-Flux core welding ingasetshenziselwa ukushisela izinsimbi ezihlukahlukene, okuhlanganisa i-aluminium, insimbi engagqwali, nensimbi ethambile.
Ungakwazi Yini Ukuthola I-Weld Enhle Nge-Flux Core?
Yebo, ungathola i-weld enhle nge-flux core welding.Uma usebenzisa izinsiza ezifanele futhi ulandela izinyathelo zokuphepha, ungakhiqiza amashisela ekhwalithi ephezulu aqinile futhi ahlala isikhathi eside.
Ingabe I-Flux Core Njengo-Asa Eqinile IStick?
I-Flux core welding iyinqubo yokushisela eqinile futhi ehlala isikhathi eside, kodwa ayiqinile njengokushisela induku.I-Stick welding ithathwa njengohlobo oluqine kakhulu lokushisela, ngakho-ke uma ufuna ukushisela okuqine kakhulu ngangokunokwenzeka, i-stick welding iyindlela okufanele uhambe ngayo.
Uyini Umehluko Phakathi Kwe-MIG Ne-Flux Core Welding?
Ukushisela kwe-MIG kusebenzisa i-electrode yocingo efakwa ngesibhamu esishiselayo, kuyilapho i-flux core welding isebenzisa i-electrode yocingo ezungezwe i-flux.I-Flux core welding ngokuvamile ibhekwa njengento elula ukuyifunda kunokushisela i-MIG, ngakho-ke kuyisinqumo esihle kulabo abasanda kuqalisa ngokushisela.
Ingabe I-Flux Core Welding Iqine Njenge-MIG?
Ayikho impendulo eqondile yalo mbuzo njengoba incike ezintweni eziningi, njengohlobo lwensimbi olushiselwe, ukushuba kwensimbi, indlela yokushisela esetshenziswayo, njll. Nokho, ngokuvamile, i-flux core welding ayinamandla njenge Ukushisela kwe-MIG.Lokhu kungenxa yokuthi ukushisela kwe-MIG kusebenzisa ukuphakela kwentambo okuqhubekayo, okunikeza ukushisela okungaguquguquki kuyilapho i-flux core welding isebenzisa ukuphakela kwentambo okuphakathi.Lokhu kungaholela ekushiseleni okungahambisani kanye namajoyinti abuthakathaka.
Iyiphi Igesi Oyisebenzisela I-Flux Core?
Kunezinhlobo eziningi zegesi ezingasetshenziselwa ukushisela i-flux core, kodwa uhlobo oluvame kakhulu nolunconywayo yi-75% Argon kanye ne-25% CO2.Le ngxube yegesi inikeza ukuzinza nokungena kwe-arc okuhle kakhulu, okuyenza ilungele ukushisela izinto eziwugqinsi.Ezinye izingxube zegesi ezingase zisetshenziselwe ukushisela i-flux core welding zihlanganisa i-100% Argon, 100% CO2, kanye nengxube ye-90% Argon kanye ne-10% CO2.Uma ushisela izinto ezincane, ukusebenzisa ingxube yegesi enephesenti eliphezulu le-CO2 kuzosiza ukwandisa ukungena.Ukuze uthole izinto eziwugqinsi, ukusebenzisa ingxube yegesi enamaphesenti aphezulu e-Argon kuzosiza ukuthuthukisa ukubukeka kwe-weld bead nokwandisa amandla okushisela.
Kufanele Ngisebenzise Nini I-Flux Core?
I-Flux core ijwayele ukusetshenziselwa ukushisela izinto eziwugqinsi (3/16″ noma ngaphezulu) njengoba ihlinzeka ngokungena okwengeziwe.Iphinde isetshenziselwe ukushisela ngaphandle noma kwezinye izimo lapho ukuvikela igesi kungaba nzima ukuyinakekela.Sekushiwo lokho, abashiseli abaningi bathola ukuthi bangathola imiphumela emihle nge-flux core ngokusebenzisa i-electrode encane (1/16″ noma encane) futhi ihamba kancane.Lokhu kuvumela ukulawula okungcono kwe-weld pool futhi kungasiza ukugwema izinkinga ezifana ne-porosity.
Ingabe i-Flux Core Weld Through Rust?
I-Flux core welding ingasetshenziswa ukushisela ngokugqwala, kodwa akuyona indlela ekahle yokwenza lokho.I-flux ocingweni lokushisela izosabela ngokugqwala futhi ingabangela izinkinga nge-weld.Kungcono ukususa ukugqwala ngaphambi kokushisela noma usebenzise enye indlela yokushisela.
Isikhathi sokuthumela: Dec-23-2022